Danish multi-utility company, DIN Forsyning, has commissioned MAN Energy Solutions (MAN) to supply a turnkey technology solution for heat generation, featuring two ETES heat-pump systems. These will be installed in a new district heating plant based on the operating principle of a heat pump – but on a large, industrial scale. With an overall heating capacity of 50 MW, the plant will supply around 100,000 local inhabitants with approximately 235,000 MWh of heat annually.
The location at the Port of Esbjerg will enable the use of renewable power from nearby wind farms and seawater as a heat source for the generation of heating energy. The new district-heating plant will thus guarantee an emission-free alternative to the city’s current, coal-fired power plant, which at present provides approximately half of Esbjerg’s district heating and is scheduled for closure by April 2023.
“Esbjerg has very ambitious goals to become carbon neutral by 2030, and the new heat pump will be an important element in achieving this. Esbjerg City is undergoing a huge change these years and transforming a carbon industry towards a world leading position as a green city,” said Jesper Frost Rasmussen, Mayor of Esbjerg.
According to MAN, ETES technology enables the exploitation of excess power from renewable energy sources, which will have a beneficial effect on the efficiency of power production from wind and solar energy, and will further reduce the need for fossil power plants. In addition, the operational flexibility of the heat-pump solution makes it possible to generate electrical balancing power in the short term, and therefore to maintain balance on the grid.
“Sector coupling is an essential key to a climate-neutral energy future. The growing share of renewable energy must also be harnessed outside of power grids in order to break through the extreme dependency on fossil fuels for heat and cold generation,” said Patrik Meli, Senior Vice President, Managing Director of MAN Energy Solutions Switzerland Ltd. “Our technological solution for the city of Esbjerg makes this sector coupling possible; our ETES heat pump system will generate climate-neutral heat energy from renewable energy sources and supply this to around 25,000 households.”
The key feature of ETES technology is the use of CO2 as a refrigerant for the entire system cycle. The CO2-based heat-pump plant in Esbjerg will be the largest of its kind ever used in the world.
The scope of supply for the project in Esbjerg covers the entire heat-pump system, including the heat exchangers, the piping for the CO2 and seawater cycles, the water pumps as well as the electrical infrastructure provided by ABB Switzerland and ABB Denmark. The core element is represented by two oil-free hermetically-sealed HOFIM motor-compressor units with integrated expander, which are developed, produced and tested by MAN in Zurich, Switzerland. The absence of the dry gas seal system and the complete oil system as well as the use of a high-speed motor and active magnetic bearings results in an emission-free compression system with a small footprint, the company said.
The ETES heat-pump system is a version of the electrothermal energy-storage system, called MAN ETES, which was developed by MAN Energy Solutions in cooperation with ABB Switzerland. The basic principle of the technology is the conversion of electrical energy into thermal energy, which is stored in the form of hot water and ice in insulated reservoirs. The electrothermal process not only allows the distribution of the generated heat and cold to users according to demand and margins, but also offers the option of converting it back into electricity as an additional usage variant.
MAN is currently examining the possible implementation of the technology in the German state of North Rhine-Westphalia (NRW) as part of a funding program with project partners Rheinisch-Westfälische Technische Hochschule (RWTH), Aachen University and Stadtwerke Aachen Aktiengesellschaft (STAWAG). The study will examine the necessary requirements for the construction of an electrothermal energy storage facility with a capacity of up to 7 MW in the Aachen area. (See German State Funds Cross-Sector, Energy-Storage Solution.)
“The transition to a carbon-neutral world is at the core of all the actions we take today. This is why we are very proud to play a major role in the pioneering Esbjerg project as the provider of an innovative technology solution,” said stated Uwe Lauber, CEO of MAN. “The ETES heat-pump system is a climate-neutral alternative to traditional, large-scale heat supplies and will significantly drive the decarbonization of the heating sector.”